Inductive Proximity Sensors

Xensor Inductive Proximity Sensors offer state-of-the-art high switching accuracy and reliability.

Inductive Proximity Sensors

Versatile Rugged Reliable

In the ever expanding world of automation, control system technology is becoming more complex. Xensor Inductive Proximity Sensors offer state-of-the-art high switching accuracy and uncompromised reliability.

Watertight, dust-proof, impervious to oil, yet sensitive to all metals they operate on the Eddy Current principle. The sensing head emits an alternating radio frequency field generated by a solid state oscillator.

As the target approaches eddy currents draw greater power from the oscillator, at a specified switching distance abruptly nullifying the oscillation triggering the NC or NO switch. Available for flush or non-flush mounting with shielded or un-shielded cases and a variety of mounting thread sizes.

Xensor offers Excellence in industrial process control, contact Xensor for more information.

Applications

  • Level Control
  • Mobile Equipment
  • Broken Tool Detection
  • Bottle Cap or Lid Detection
  • Valve Open/Closed
  • Elevators/Escalators
  • Cylinder Position
  • Metal forming

Features

  • Versatile, Rugged and Reliable
  • Ultrafast Response Times
  • Sealed to NEMA 1,2,3,3r,3s,12 and 13
  • Short circuit, reverse polarity and overload protection available on most models
  • Potentiometer (sensitivity adjustment)
  • Output status and power LED indication
  • Ambient Temperature -25 to 70 deg C

Inductive Proximity Sensors

Typical Specifications for 3-4 Wire DC Models

Rated Operating Distance

.6mm to 40mm

Switching Element Function

NPN, PNP (NO, NC, NO/NC)

Inductance

7 mH to 500 mH

Operating Voltage

10 to 60 V DC

Operating Current

0 to 400 mA

Switching Frequency

0 to 3000 Hz

Hysteresis

≤10% typ. 5%

Voltage Drop

≤ 2 V to ≤ 5V

Inductive Proximity Sensors

Typical Specifications for 2 Wire DC Models

Rated Operating Distance

1.5mm to 25mm

Switching Element Function

AC (NO, NC, NO/NC)

Operating Voltage

3.5 to 60 V

Operating Current

2 to 100 mA

Switching Frequency

0 to 1200 Hz

Hysteresis

1 to 10 typ. 5%

Voltage Drop

≤ 2 V to ≤ 5V

Capacitive Proximity

Expanding the Limits of Sensing Technology

Xensor Capacitive Sensors Go/no-go switching, highly accurate, non-contact, proximity actuated devices can detect both metal and non-metallic objects in a variety of applications.

The sensitivity of the sensor is affected by the dielectric constant of the target material being detected. Higher dielectric constants, like those measured during liquid level sensing or product filling operations, make them ideal for these applications.

They can be configured with a potentiometer giving you the ability to fine tune the sensor with your application and with various shielding and EMC resistance to give you greater flexibility when installing the unit.

Features

  • Versatile, Rugged and Reliable
  • Ultrafast Response Times
  • Sealed to NEMA 1,2,3,3r,3s,12 and 13
  • Short circuit, reverse polarity and overload protection available on most models
  • Potentiometer (sensitivity adjustment)
  • Output status and power LED indication
  • Ambient Temperature -25 to 70 deg C

Applications

  • Level control of granular materials
  • Liquid level control
  • Print and paper
  • Plastic parts detection
  • Wood detection
  • Final inspection of packaging
  • Material handling

Capacitive Proximity Sensors

Typical Specifications for 3-4 Wire DC Models

Rated Operating Distance

4mm to 15mm

Switching Element Function

NPN, PNP (NO, NC, NO/NC)

Operating Voltage

10 to 60 V DC

Operating Current

0 to 300 mA

Switching Frequency

0 to 100 Hz

Hysteresis

0.1 to 10 typ. 4%

Voltage Drop

≤ 2.5 V to ≤ 3 V

Capacitive Proximity Sensors

Typical Specifications for 2 Wire DC Models

Rated Operating Distance

10mm to 15mm

Switching Element Function

NPN, PNP (NO, NC, NO/NC)

Operating Voltage

20 to 253 V AC

Operating Current

10 to 200 mA

Switching Frequency

0 to 10 Hz

Hysteresis

2 to 10 typ. 5%

Voltage Drop

≤ 7 V

Case Study

Durability, Resilience and Precision

A manufacturer of locking cylinders for core pulls on injection molds and die casting came to us with a problem during injection, Changes from pressure and temperature was causing core length to decrease and the resulting core face position to be backed up from the desired position.

The core face backup during injection could be as much as .020″ or greater depending on mold geometry. Attempting to compensate for compression and thermal effects manually with trials and tweaking was time intensive and costly.

They wanted to develop a system that would preload the core to eliminate the backup and needed to retrofit a sensor to help measure the position of the core in an application that would not have any power to the sensor.

We developed a design focused solution that allowed them to develop a side action system specifically designed to preload the core with the injection force and then lock it in place.

Proximity Case Study Specifications

Switch Point (‘d’)

.035” Min. before LC

Switch Time

15 mSec. Max.

Min. Cycles

2 Million Cycles @ 24Vdc, 10mA

Air Gap

0.035” Max.

Pressure

3000 PSI (Non-Impact)

Contact Rating

2 AMP. @ 120 Vac
1 AMP. @ 240 Vac
1 AMP @ 24 Vdc

Temperature

-40◦C to 125◦C

Examples

Complete Manufacturing Flexibility

Diebold Proximity Sensor

Used in ATM Machines to assess the thickness of bills to determine if two bills are stuck together, wet, worn, torn, folded or in any other way damaged that they would be diverted to a reject bin rather than being sent to the bill dispenser.

Ignition System Proximity Sensor

Allows engine service companies to increase engine efficiency, generating a signal used by the ignition controller to monitor, control, regulate and protect the system. Easy to install and built to last.

External Displacement Proximity Sensor

Monitors the non-contacting rotor inside the process chamber of semiconductor manufacturing equipment increasing the reliability by reducing particle generation and regulating indexing and locking of discrete angular positions.

Capacitive Yarn Sensor

Used to control yarn break and other problems with the feed of high count yarns for carpets. When the yarn breaks or when scrolling stops, the sensor will inform the user (flashing LED) that a position is defective.

Proximity Probe

Used by York International on commercial series Chillers with its high quality, high reliability and long life cycle, the proximity probe has been used to measure shaft vibration, radial and axial shaft position, and differential expansion between case and rotor.

Interested in learning more?

Speak with an expert today and get pricing.